Cefla IGIOTTO - Anthropomorphic Painting Robot

Cefla IGIOTTO – Anthropomorphic Painting Robot for Vertical Lines

Anthropomorphic robot for vertical lines. iGiotto is the complete system for coating large-sized objects, such as door and window fixtures, or any other objects with a complex shape.

Description

iGiotto is a complete coating system that consists of a high-performance anthropomorphic robot, specially designed to coat large-sized objects. iGiotto represents the state-of-the-art in automated coating of door and window fixtures, but it can also be used for coating any kind of object with a complex shape and/or materials other than wood. iGiotto offers today’s manufacturers all the versatility they need.

Reading Barrier

iGiotto can be equipped with a 2D scanner or the next-generation 3D C-Vision scanner. The 2D system allows measurement of the thickness as well as the longitudinal and vertical angle of the workpiece so that the most suitable coating program can be selected. This system guarantees uniform application of the coating product over the item. C-Vision is the next-generation 3D automatic reading system for acquisition of the positioning, dimensions and shapes of incoming workpieces, with a degree of precision previously unthinkable.

The combined action of the laser and ultra high-resolution cameras allows iGiotto to generate precise spraying trajectories entirely automatically, based on product “families” stored in its database.

In-line Spraying

Thanks to the “In-line spraying” function, workpieces can be coated while moving along the line. In the case of particularly complex workpieces, iGiotto can slow down or automatically stop the load in order to complete the work. This system delivers unbeatable productivity and flexibility.

Electrostatic Spraying Kit

Thanks to the robotic arm in fully insulated material, iGiotto spraying can be combined with a direct-charge electrostatic system. This allows greater transfer efficiency plus significant savings in coating product, in addition to less wear on the filters of the dry spray booth.

Cleaning System

iGiotto is equipped with a nozzle cleaning station designed for automatic flushing of the spray guns prior to a colour change.

Software

iGiotto is equipped with sophisticated management software which enables programming of all the dedicated coating cycles (colour and recipe), managing a production schedule for each load and differentiating every single workpiece.

Configurations

iGiotto is available in versions with 1 or 2 robots (iGiotto DUO).
iGiotto DUO is the coating line comprised of a pair of opposing iGiotto robots, designed for coating the front and back of fixtures in separate booths. This configuration maximises productivity, which can even be doubled.

Features

The best solution for coating large-sized objects or objects with a complex shape.
Configurable with a next-generation 3D C-Vision scanner.
Thanks to the sophisticated management software, iGiotto can perform the entire work cycle automatically. “In-line spraying” is the work mode that allows iGiotto to coat loaded workpieces as they move along the line. In this mode, iGiotto can slow down or automatically stop the load in order to complete the work.

Materials:

Wood
Plastics
Metal

Advantages

IGIOTTO: The best solution for coating large-sized objects or objects with a complex shape.

Thanks to the “In-line spraying” function, workpieces can be coated while moving along the line.

Fully automatic overhead conveyor track systems for large items of any description.

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Surface Enhancement Technology Leader

Cefla Finishing is a world leader in the design and production of solutions for painting, decoration and digital printing of countless materials and types of substrate. We invent, innovate, integrate. From the simplest machine to the most complex and complete finishing line, providing a comprehensive range of equipment to satisfy all requirements in terms of productivity and production efficiency.

Experience spanning 70 years has placed us at the forefront of the industry, acquiring expertise in sectors going from wood and wood derivatives to glass, plastic, fibre cement, composite materials and metal. Through process innovation, advanced technologies and specialist software tools, we provide industries with an opportunity to evolve.

Today we are able to build our knowledge into existing situations, creating business partnerships and ensuring integrated solutions which we will design according to client requirements and objectives.

We have a wealth of patented technologies and are pioneering the digitalisation process to embrace the advantages of Industry 4.0. Our customers benefit from a number of unique opportunities that will propel their business into the future, leveraging the latest innovations and the most extensive knowledge in the finishing industry.